KCC-402-D/EX Fuel station container diesel/gasoline

Item number: KCC-402-DB/EX

Fuel Station Container COMPACT 40 ft. High Cube (HC) double walled for professional applications. 2-chamber version with integrated dispenser platform on the short side of the container
  • ISO version/dimensions as per CSC standard
  • Heavy container frame with 8 ISO corners
  • Double walled, robust, cubical shape, made out of mild steel S 235 JR for the storage of diesel and petrol/gasoline
  • Vacuum between double walls, with certified leakage detection system
  • Certified acc. German DIBT: Z-38.12-23
  • Designed for outdoor installation
  • Standard dimension: ISO 40ft. HC
  • Length: 12.192 mm
  • Width: 2.438 mm
  • Height: 2.896 mm
  • Weight: 11.800 kg (appr. without equipment, empty)
  • Volume: 95% filling height approx.:
    • 33.000 ltr. diesel
    • 21.000 ltr petrol/gasoline

Category: KCC


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Delivery status: 14-16 Weeks



I. Tank equipment
  • Hatch element
    - Hood element for container
    - 1x per tank chamber
    - mounted on the tank roof
  • Padlock with lock cylinder
    - 1 regular padlock per hood element with lock cylinder
    - Suitable for almost all DIN-compliant semi-cylinders (length 10/30mm)
    - The housing is made of solid brass and is equipped with a hardened bracket, which is double locked.
  • Padlock number code (hatch element)
    • transport locking
    • Padlock, body made of brass, steel bracket
    • individually adjustable, 4-digit numerical code
    • spring supported bracket for better adjustment of the numerical code
  • Door 1000 x 2000 mm (electronic niche + transfer niche)
    - Door 1000 x 2000 mm for the electric or filling niche
    - double-walled, 45mm thick and 2-sided
    - rebated door leaf
    - fire-retardant mineral wool insulation
    - Handle set, round handle
    - Gill plate top / bottom for ventilation
  • Wind safety device (flat grippers) magnet
    • The door arrester magnet is bolted to the door towards the bottom of the door.
    • The counter piece, made of steel, is welded to the tank body.
  • Lock cylinder Iseo ISR6 10/30
    • Lock cylinder is the same as Iseo ISR6 10/30
    • Standard, depending on the number of doors.
  • Security key for locking system Iseo ISR6
    Security key for locking system Iseo ISR6
  • 3x Security key for locking system Iseo ISR6, same
    3x Security key for locking system Iseo ISR6, same
  • 5x Security key for locking system Iseo ISR6, same
    5x Security key for locking system Iseo ISR6, same
  • Niche ladder bent for niche 2500x450 mm, 8 steps
    • 1 x ladder for ascent to tank roof per tank
    • Material: steel
    • various sizes
  • Lightning Protection EX for 20ft. and 40ft.
    Appproved (Germany) lightning rod system to route atmospheric, electric flashes into the ground at site. Calculation, design, supply and installation of ground anchor by others.

    KRAMPITZ Standard, only for EX and for tanks with 2 or more chambers (2K).
  • Cable penetration EX (4xM36, 1xM25)
    - Moisture-and airtight cable ducts
    - with Ex-certified cable glands
    - Standard: 4 units for EX
  • Separation wall
    Wall to seperate 2 chambers inside the tank
II. Outside coating (price per m²)
  • 1 m² Coating system outside ? Central Europe (standard) (price per m²) - RAL 7032 pebble grey
    • Multi layer coating, outer tank wall - standard Central Europe
    • High quality 2K epoxy coating on sandblasted surface.
    • Corrosion protection for medium aggressive environment - C3-medium
  • 1 m² coating system outside - desert (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.
    • Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, desert)
  • 1 m² Coating systems outside - arctics  (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.
    • Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, arctic)
  • 1 m² Coating system outside - tropics (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface
    • Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, tropics)
  • 1 m² Coating system outside - Offshore (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality three-layer epoxy coating with PU finish coating on sandblasted surface.
    • Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, Off Shore)
III. Inner coating (price per m²)
  • without inside coating
    raw oiled inside
  • 1 m² Coating system inside antistatic

    Single- or multi layer antistatic coating - inner tank walls -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    • Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    • Coating: 2K-Ceramic composite-coating antistatic
    • Total coating thickness NDFT: appr. 1.000 um
IV. a3 Rohrbaugruppen - Befüllung
  • Filling nozzle 2"/3" Diesel/petrol
    Filling pipe, installed inside the filling niche
    • equipped with mechanical butterfly-valve DN50
    • non-return valve and spark arrester, installed below roof-connnector-flange
    • 1x per tank chamber
    • For delivery vehicles with own filling pump
    • manual closing of the filling system
  • Filling nozzle 2"/3" Diesel/petrol
    Filling pipe, installed inside the filling niche
    • equipped with mechanical butterfly-valve DN50
    • non-return valve and spark arrester, installed below roof-connnector-flange
    • 1x per tank chamber
    • For delivery vehicles with own filling pump
    • manual closing of the filling system
  • Filling system with transfer pump petrol 1K
    Transfer-pump system, installed in the filling niche
    • equipped with motor-driven ball valve, non-return valve and detonation protection
    • the ball valve automatically closes on reaching the max. permissable level inside the tank chamber
    • overfilling is prevented
    • single-chamber supply (a pump fills a tank chamber - gasoline)
    • for delivery vehicles without own pump 
    • with fuelstop system 
    • Emergency stop system/ON-OFF-switch required
  • Filling system with transfer pump petrol 2 chamber
    Transfer-pump system, installed in the filling niche
    • equipped with motor-driven ball valve, non-return valve and detonation protection
    • the ball valve automatically closes on reaching the max. permissable level inside the tank chamber
    • overfilling is prevented
    • dual-chamber supply (one pump fills 2 tank chambers)
    • for delivery vehicles without own pump
    • with fuelstop system
    • Emergency stop system/ON-OFF-switch required
IV. b3 Rohrbaugruppen
  • Ventilation system 2" Diesel

    Rooftop vent system for the diesel tank chamber, consisting of a flange cover DN160 with 2" vent fitting and end cap.

    • Material: mild steel
    • Vent system 2 "
    • 1 x per chamber (diesel only)
  • Ventilation system 2" EX

    Venting pipe system with gas recovery  valve, over- and underpressure protection system and spark arrester

    • Is required when a gas recovery line is selected.
    • Venting system 2"
    • 1 x per chamber (EX only)
  • Vapor recovery 2" EX

    The gas recovery module is installed inside the filling niche next to the tank truck coupling. The module is equipped with a mechanical butterfly valve, a non-return valve and a 2" industrial dry-coupling.

    • Gas recirculation 2"
    • 1x per chamber (EX only)
  • Fuel recovery 
DN10
    Flexible return line DN10 from the dispenser to the tank chamber
    • 1 x per medium
    • Fuel return DN10
    • 1x for tank chamber
  • Filling system roof assembly 3" with tank inlet pipe
  • suction system DN50
    Saugsystem 2" D/EX
    • 1 x pro Tankkammer
    Das Saugsystem besteht aus der Saugrohrgruppe, aus Stahl, mit Fußventil, Antiheberventil, Saugrohr und Detonationssicherung DN50.
V. Tank special equipment
  • Door 2.000 x 2.000 mm (dispensing niche)
    Door 2.000 x 2.000 mm for the dispenser niches - With handle set - Ventilation gills - Installed
  • Wind safety device (flat grippers) magnet
    • The door arrester magnet is bolted to the door towards the bottom of the door.
    • The counter piece, made of steel, is welded to the tank body.
  • Lock cylinder Iseo ISR6 10/30
    • Lock cylinder is the same as Iseo ISR6 10/30
    • Standard, depending on the number of doors.
  • Security key for locking system Iseo ISR6
    Security key for locking system Iseo ISR6
  • 3x Security key for locking system Iseo ISR6, same
    3x Security key for locking system Iseo ISR6, same
  • 5x Security key for locking system Iseo ISR6, same
    5x Security key for locking system Iseo ISR6, same
  • Wall bracket for fire extinguisher
    - Wall bracket
    - without fire extinguisher
  • Wall box for fire extinguisher
    - Wall box lockable
    - without fire extinguisher
  • Powder fire extinguisher
    Mechanical powder fire extinguisher
  • Towel dispenser Tork Elevation Interior roll-off dispenser
    Towel dispenser Tork Elevation Interior roll-off dispenser
    • plastic, 239 x 360 x 227 mm
    • without towel roll
VI. tank truck couplings
  • tank truck coupling 2" VK/MK
    European coupling system
    • Consisting of TW-male coupling DN50
    • TW-female blind coupling Mk50.3 LM
    • Node chain 200mm / hook VA
  • Tank truck coupling 3" VK/MK
    European coupling system
    • Consisting of TW father coupling DN80
    • TW mother-blind coupling Mb80.5 MS
    • Knot chain 300mm / hoes VA
  • Tank truck coupling TODO 2" (dry coupling)
    • Industrial standard coupling
    • Tank truck coupling TODO 2" (dry clutch)
  • Tank truck coupling TODO 3" (dry coupling)
    • Industrial standard coupling
    • Tank truck coupling TODO 3" (dry clutch)
  • Tank truck coupling 2" CAMLOCK
    • Tank truck coupling 2"
    • American coupling system
  • Tank truck coupling 3" CAMLOCK
    • Tank truck coupling 3",
    • American coupling system.
VII. Electrical tank chamber sensors
  • Dipstick Ex unit up to 2.500 mm length, complete
    Dipstick unit up to 2.500 mm length, Ex, can be shortened, complete
  • Dipstick D unit up to 2500mm,  complete
    Dipstick (AL) 2500mm, can be shortened, with chain and lock 1.1 / 4 "
  • Level sensor VISY-Stick 2800

    Sensor VISY-Stick for diesel and petrol up to E5

    • Probe length 2800 mm
    • Product floater diameter 43 mm
    • Material stainless steel
    • Measuring tolerance 0.5 mm
    • Principle of action: Magnetorestrictive
    • Water detection by second float
  • Evaluation unit VISY-Command 8 GUI

    Evaluation unit VISY-Command 8 GUI

    • Control cabinet: 300x300x175 mm
    • Protection class: IP 20
    • On one connection up to 3 different sensors possible
    • Up-to-date overview of the tank contents through graphical representation through integrated 7 "color touchscreen
    • with memory expansion 2 GB SD
  • Evaluation unit VISY-Command 8 WEB with remote access

    Evaluation unit VISY Command 8 WEB

    • Control cabinet: 300x300x175 mm
    • Protection class: IP20
    • with integrated web interface
    • with remote access via an encrypted and secure Internet interface
    • 7 "color touch screen and software SECON-LEV
    • (including technical documentation on USB stick)
VIII. electrical equipment
  • Vacuum leak detector EX

    Leak detector type VLXE 330 M, 230 V and 24 V applicable

    - Voltage: 230 V
    - for diesel, petrol and ethanol containing fuels
    - VA-housing, KV8/9
    - with detonation protection
    - 8mm compression fitting
    - VA Housing, KV8/6
    - More than 2 chambers always EX, with remote signalling

    Mounted on the tank!

  • Central controls 2K Diesel-Petrol
  • Emergency shutdown system electronic niche
    Emergency-stop system (1 x electrical niche)
  • Emergency shutdown system 1 dispensing niche Ex
    Emergency-stop system (1 x dispenser niche), Ex
  • Emergency shutdown
 system
D/EX 
ON/OFF switch transfer pump D/EX 
(transfer niche)
    If filling system with transfer pump is selected, this switch group will be installed.
    (Price for both parts complete as a module.)
  • Dimmer switch

    The dimmer switch is installed in dispenser niches and/or dispenser platforms. It automatically switches the lights on when night approaches.

    • per container with dispensing niche 1 pc.
  • LED light L500 (electronic niche)
    LED-light is installled inside the electric niche.
  • LED Light L500 (transfer niche)
    LED-light is installled inside the transfer niche.
  • LED light L1200 (dispensing niche)
    LED-light is installed inside the dispenser niche.
IX. Sonderausrüstung Tankkörper
  • Sun protection roof 40 ft.
    The sunshade cover protects the container roof from direct sun exposure. This avoids high temperatures inside the container caused by solar radiation on the roof.
  • 500 l leakage oil tank / overfill tank EX, 2K (Norway only)
    The overfill tank collects overflow from the tank chamber via the vent pipe.
XI. Dispenser foundation
  • Dispensing unit foundation
    The dispenser platform is installed inside the dispenser niche or on the dispenser platform. The platform is the foundation for installing the dispenser unit and also covers the pipes from the tank.
  • Dispensing unit foundation cover aluminium 500x2000
    The platform cover closes the openings of the platform after installation.
  • Pipe connection assembly dispensing unit 2 chamber
    The piping connection module consist of all piping from the interface of the suction piping system to the dispenser.
XII. Electrical equipment assembly
  • electronic installation 2K
    - EU standard
    - in case of deviating standard, a new calculation will be carried out
  • Wiring effort material 2K
XIII. Dispenser assembly
  • No dispenser assembly

    Dispenser not included.

    No assembly by Krampitz.

    Note: KRAMPITZ petrol station containers - equipment and supply of petrol pumps, card number systems, electronic content displays

    In our numerous international orders for gas station containers, we have the experience of significant local challenges and therefore carried out a project analysis. In the result are by peculiarities
    - climate
    - card payment systems
    - Special dispenser design
    - Special services
    - Exclusion of warranty of certain manufacturers
    Selection and procurement of dispensers for us very time consuming.

    The projects in which our customers provide dispensers, payment systems and electronic content displays, run through our production quickly and easily.

    As a result, our customers have no acceptance problems in their own country. Also, a simple system integration in existing gas station networks is possible.

    We also ask in your interest to provide the aforementioned systems. This saves additional costs and processing time. Many Thanks.
    Your KRAMPITZ team

    We recommend the following petrol pumps manufacturers in the following list:

  • Dispensing unit installation
    Dispenser not included. Delivered by the customer. Assembly by Krampitz.

    Note: KRAMPITZ petrol station containers - equipment and supply of petrol pumps, card number systems, electronic content displays

    In our numerous international orders for gas station containers, we have the experience of significant local challenges and therefore carried out a project analysis. In the result are by peculiarities
    - climate
    - card payment systems
    - Special dispenser design
    - Special services
    - Exclusion of warranty of certain manufacturers
    Selection and procurement of dispensers for us very time consuming.

    The projects in which our customers provide dispensers, payment systems and electronic content displays, run through our production quickly and easily.

    As a result, our customers have no acceptance problems in their own country. Also, a simple system integration in existing gas station networks is possible.

    We also ask in your interest to provide the aforementioned systems. This saves additional costs and processing time. Many Thanks.
    Your KRAMPITZ team

    We recommend the following petrol pumps manufacturers in the following list:
XIV. Advertising holder for tank body Attika
  • Multi-fix-device for fastening displays / wall elements
    - are welded at a distance of three meters in floor and roof area
    - inclusion of billboards and displays
    - attaching wall coverings
    - M16 threaded hole for receiving 'Attika' brackets
  • 2 pieces for 1x end wall - Attica mounting VA (for multifix points roof)

    2x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • 4 pieces for each 2x end wall - Attica mounting VA (for multifix points roof)

    4x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • 5 pieces for front or back - attica bracket VA (for multifix points roof)

    5x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • 10 pieces for front and back - attica bracket VA (for multifix points roof)
    10x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

XV. Advertising holder for tank body (price per piece)
  • Without wall plate brackets
  • Fassadenträger (Unterkonstruktion Containerverkleidung inkl. Bodenbefestigungsbolzen M16x25) - (Preis pro Stück)
XVI. Test of the complete system
  • Testing of the complete unit (price per hour)
    Complete function test of the tank (not filled)
Your configuration
Fuel Station Container COMPACT 40 ft. High Cube (HC) double walled for professional applications. 2-chamber version with integrated dispenser platform on the short side of the container
  • ISO version/dimensions as per CSC standard
  • Heavy container frame with 8 ISO corners
  • Double walled, robust, cubical shape, made out of mild steel S 235 JR for the storage of diesel and petrol/gasoline
  • Vacuum between double walls, with certified leakage detection system
  • Certified acc. German DIBT: Z-38.12-23
  • Designed for outdoor installation
  • Standard dimension: ISO 40ft. HC
  • Length: 12.192 mm
  • Width: 2.438 mm
  • Height: 2.896 mm
  • Weight: 11.800 kg (appr. without equipment, empty)
  • Volume: 95% filling height approx.:
    • 33.000 ltr. diesel
    • 21.000 ltr petrol/gasoline
Roof access ladder, mounted in one of the outer reinforcement profiles (see attachment) 1 x separation wall inside the tank 2 x Hatch element on tank roof (see attachment) Dimensions:
  • Length: 1.200 mm
  • Width: 800 mm
  • Height: 200 mm
Components:
  • Closing latch
  • Manhole DN 600
  • Connection flanges 5 x DN 160 with flange adapters including:
    • 1 x filling connection with filling pipe
    • 1 x stud 1? (inner thread) for dipstick pipe with dipstick in each tank chamber
    • 1 x suction pipe 2" with foot valve, anti-siphon valve and flame arrester
    • 1 x return flow pipe per chamber
  • 1 x stud 2? (inner thread) for ventilation with vent system Ex for petrol/gasoline chamber (outside the hatch element) on top of the roof
  • All required flame arresters per chamber if designed for Ex fluids
Integrated dispenser niche centrical on the container long side for the installation of a dispenser (for equipment in the dispenser niche, please refer to separate price list) Dimensions (appr.):
  • Width: 2.000 mm
  • Depth: 1.000 mm
  • Height: 2.500 mm
  Electrical/functional niche to the right of the dispenser niche on the container long side with locking door, containing main control board and the electronic vacuum leak detector: Dimensions (appr.):
  • Width: 1.000 mm
  • Depth: 500 mm
  • Height: 2.500 mm
Components:
  • Door with door arrester
Transfer filling niche on the left side of the dispenser niche on the container long side with locking door, containing pipes and filling fittings to connect the filling hoses of the tank truck: Dimensions (apppr.):
  • Width: 1.000 mm
  • Depth: 1.000 mm
  • Height: 2.500 mm
Components:
  • Door with door arrester
  • Certified overfill protection with type approval for automatic tank chamber filling (optional)
  • Filling system with installed couplings for coupling of tank truck hose
  • Equipment variations (optional) with e.g. shut-off valves or transfer pumps, according to price list (see attachment)
  • Including installed coupling for tank truck hose
Filling pipe DN 80 on tank roof including inlet pipe into tank chamber down to 100 mm above tank bottom for each chamber. Corrosion protection (KRAMPITZ standard system for outdoor installation):
  • Inside: unprotected, oiled
  • Outside: coating (see attachment)
  • Other inner- and outer coating alternatives possible as options (see attachment)
Sunshield ? for Ex fluids mandatory equipment For auxiliary equipment please attend to the pictured price list the attachment.
  • Electronic level measurement via central control as option available
Attention: Our containers are without gooseneck tunnel. Please inform the container transport company. Due to different national laws, standards and regulations it is recommended that the dispensers and payment systems are provided by the customer. Many oil companies have their own standard or have their own equipment for the electronic display. We will be glad to install and test your supplied equipment in our factory. If you like KRAMPITZ to supply the dispenser and payment system, please ask for a separate offer.

Volume: 40 ft. HC
Tank Type: 2 chamber
Material: Steel
Type: high cube Fuel Station Container
Place: Outside
Wall Design: double walled

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