KCC-402-EX/EX Fuel station container gasoline/gasoline
Note: The illustrations may also contain accessories and special equipment which are not included in the standardscope of delivery because of example illustration.

Item no.: KCC-402-EX/EX

KCC-402-EX/EX
Fuel Station Container COMPACT 40 ft. High Cube (HC) double walled for professional applications 2-chamber version with integrated dispenser niche on the long side of the container

- made out of mild steel S 235 JR
- ISO version/dimensions CSC standard
- Heavy container frame with 8 ISO corners
- Double walled, robust, cubical shape
- Vacuum between double walls, with certified leakage detection system
- Certified acc. German DIBT: Z-38.12-312
- Designed for outdoor installation
- Volume: 95% filling height approx.: 54,000 ltr. (Customer-specific division)

Standard dimension:

- ISO 40ft. HC
- Length: 12,192 mm
- Width: 2,438 mm
- Height: 2,896 mm
- Weight: 11,800 kg (appr. without equipment, empty)

Category: KCC

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Delivery status: 10-12 weeks

I. Tank equipment
  • Wind safety device (flat grippers) magnet
    - The wind safety magnet is screwed to the door leaf in the floor area
    - The steel counter bearing is welded to the tank body
    - The door leaf is held in the open position on the tank body by the magnetic force
  • Wall box for fire extinguisher
    - Wall box lockable
    - without fire extinguisher
  • Powder fire extinguisher
    Mechanical powder fire extinguisher
II. Outside coating (price per m²)

Please select the suitable external coating for the tank (installation site). The price includes the standard coating for Central Europe. You will find the number of m² below in the description text.

  • 1 m² coating system outside - desert (price per m²) - RAL 7032 pebble grey
    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, desert)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2 Layer / intermediate layer: 2K IRON MICA
    - 3 Layer / outer layer: HS 2K-PUR coat
    - Total thickness of NDFT: 240µm

  • 1 m² Coating systems outside - arctics (price per m²) - RAL 7032 pebble grey
    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, arctic)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2 Layer / intermediate layer: 2K IRON MICA
    - 3 Layer / outer layer: HS 2K-PUR coat
    - Total thickness of NDFT: 240µm

  • 1 m² Coating system outside - tropics (price per m²) - RAL 7032 pebble grey

    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, tropics)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2+3 Layer / intermediate layer: 2K IRON MICA
    - 4 Layer / outer layer: 2K-HS- coating of one layer
    - Total thickness of NDFT: 320µm

  • 1 m² Coating system outside - Offshore (price per m²) - RAL 7032 pebble grey

    Multilayer color composition - External Tank -
    High-quality three-layer epoxy coating with PU finish coating on sandblasted surface.

    Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, Off Shore)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2+3 Layer / intermediate layer: 2K IRON MICA
    - 4 Layer / outer layer: 2K-HS- coating of one layer
    - Total thickness of NDFT: 320µm

Coating (inside) in m²

The antistatic inner coating is a corrosion protection for resistance to stress caused by media such as kerosene or other fuels with a low discharge capacity and a tendency to static charging. You will find the number of m² below in the description text.

  • 1 m² Coating system for tank bottom pan - antistatic

    Single- or multi layer antistatic coating - inner tank walls  -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    - Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    - Coating: 2K-Ceramic composite-coating antistatic
    - Total coating thickness NDFT: appr. 340um
  • 1 m² Coating system inside antistatic

    Single- or multi layer antistatic coating - inner tank walls -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    - Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    - Coating: 2K-Ceramic composite-coating antistatic
    - Total coating thickness NDFT: appr. 1.000 um
IV. a3 Pipe assemblies - filling

  1. 2x filling nozzles (tank truck must have its own pump for both media) standard
  2. 1x filling nozzle with motor ball valve (tank truck must have its own pump)
  3. 2x filling nozzles with motor ball valve (tank truck must have its own pump)
  4. 1x filling nozzle (medium A) - 1x transfer pump (medium B)
  5. 1x transfer pump 2K

  • Filling nozzle 2"/3" Diesel/petrol

    Filling pipe, installed inside the niche

    - equipped with mechanical butterfly-valve DN50
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - manual closing of the filling system
  • Filling nozzle 2"/3" diesel/petrol with motor-driven ball valve

    Filling pipe, installed inside the filling niche

    - equipped with motor-driven ball valve
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - with fuel-stop-system
    - the ball valve closes automatically when reaching the max. filling level inside the tank chamber
    - no overfill of tank possible if  in operation
  • Filling nozzle 2"/3" diesel/petrol with motor-driven ball valve

    Filling pipe, installed inside the filling niche

    - equipped with motor-driven ball valve
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - with fuel-stop-system
    - the ball valve closes automatically when reaching the max. filling level inside the tank chamber
    - no overfill of tank possible if  in operation
  • Filling system with transfer pump petrol 1K

    Transfer-pump system, installed in the filling niche

    - equipped with motor-driven ball valve, non-return valve and detonation protection
    - the ball valve automatically closes on reaching the max. permissable level inside the tank chamber
    - overfilling is prevented
    - single-chamber supply (a pump fills a tank chamber - gasoline)
    - for delivery vehicles without own pump 
    - with fuelstop system 
    - Emergency stop system/ON-OFF-switch required
  • Filling systems with transfer pump Diesel, 1 chamber

    For Diesel only! Filling pipe, installed in the filling niche

    - equipped with mechanical butterfly-valve 2"/3"
    - Single-chamber supply (1 pump fills one tank chamber - diesel, flowrate: 600ltr./min.) 
    - for delivery vehicles without own pump
    - without fuel stop system
    - closing the filling line manually

IV. b5 Pipe assemblies
  • Fuel return EX-zone

    Fuel return

    - from the dispenser into the tank chamber
    - for petrol in EX version
VI. tank truck couplings

Please select an alternative suitable tank truck coupling.

  • Tank truck coupling 3" VK/MK

    European coupling system

    - Consisting of TW father coupling DN80
    - TW mother-blind coupling Mb80.5 MS
    - Knot chain 300mm / hoes VA
  • Tank truck coupling TODO 2" (dry coupling)

    Tank truck coupling TODO 2"

    Industrial standard coupling
  • Tank truck coupling TODO 3" (dry coupling)
    • Industrial standard coupling
    • Tank truck coupling TODO 3" (dry clutch)
  • Tank truck coupling 2" CAMLOCK

    Tank truck coupling 2"

    - American coupling system
  • Tank truck coupling 3" CAMLOCK

    Tank truck coupling 3"

    - American coupling system
VII. tank chamber sensors electrical
  • Level sensor VISY-Stick 2800

    Sensor VISY-Stick for diesel and petrol up to E5

    - Probe length 2800 mm
    - Product floater diameter 43 mm
    - Material stainless steel
    - Measuring tolerance 0.5 mm
    - Principle of action: Magnetorestrictive
    - Water detection by second float
  • Evaluation unit VISY-Command 8 GUI

    Evaluation unit VISY-Command 8 GUI

    - Control cabinet: 300x300x175 mm
    - Protection class: IP 20
    - On one connection up to 3 different sensors possible
    - Up-to-date overview of the tank contents through graphical representation through integrated 7 "color touchscreen
    - with memory expansion 2 GB SD
  • Evaluation unit VISY-Command 8 WEB with remote access

    Evaluation unit VISY Command 8 WEB

    - Control cabinet: 300x300x175 mm
    - Protection class: IP20
    - with integrated web interface
    - with remote access via an encrypted and secure Internet interface
    - 7 "color touch screen and software SECON-LEV
    - (including technical documentation on USB stick)
  • ÜSI Level sensor Typ LS300EU

    Level transmitter type LS300EU

    Probe length 200 mm
    Connection: G 3/8" AG
    Material: 1.4571
    with integrated overvoltage protection
    Hazard class AI

    Delivery only!

  • Overfill protection EX
    - ATEX approval
    - Overfill protection, level sensor
    - probe length: 200 mm
    - Connection: G 3/8" AG
    - Material: 14571
    - with integrated overvoltage protection
    - 1 per EX tank chamber
VIII. electrical equipment
  • Emergency shutdown system D/EX ON/OFF switch transfer pump D/EX (transfer niche)
    If filling system with transfer pump is selected, this switch group will be installed.
    (Price for both parts complete as a module.)
IX. Sonderausrüstung Tankkörper
  • Sun protection roof 40 ft.
    - avoids high temperatures inside the container caused by solar radiation on the roof
    - medium gasoline standard
    - for example: 20" (LxW) = 6m x 2.5m = 15m²
    - for example: 40" (LxW) = 12m x 2,5m = 30m²
  • 500 l leakage oil tank / overfill tank EX, 2K (Norway only)
    The overfill tank collects overflow from the tank chamber via the vent pipe.
XIII. Dispenser assembly
  • Dispensing unit installation

    Dispenser not included. Delivered by the customer. Assembly by Krampitz

    In our numerous international orders for gas station containers, we have the experience of significant local challenges and therefore carried out a project analysis. In the result are by peculiarities
    - climate
    - card payment systems
    - Special dispenser design
    - Special services
    - Exclusion of warranty of certain manufacturers
    Selection and procurement of dispensers for us very time consuming. The projects in which our customers provide dispensers, payment systems and electronic content displays, run through our production quickly and easily. As a result, our customers have no acceptance problems in their own country. Also, a simple system integration in existing gas station networks is possible. We also ask in your interest to provide the aforementioned systems. This saves additional costs and processing time. Many Thanks.
    Your KRAMPITZ team

    We recommend the following petrol pumps manufacturers in the following list:

    - Adast Systems, a.s., Czech Republic, www.adastsystems.cz
    - Beijing Sanki Petroleum Technology Co., Ltd., China, www.sankichina.com
    - Flaco Geräte GmbH, Germany, www.flaco.de
    - FMT SWISS AG, Switzerland, www.fmtag.ch
    - Gilbarco Veeder-Root, UK, www.gilbarco.com/eu
    - Hectronic GmbH, Germany, www.hectronic.com
    - K + S Elektronik GmbH, Germany, www.k-s-elektronik.de
    - LAFON TECHNOLOGIES, France, www.lafon.fr
    - MEKSER, Turkey, www.mekser.com
    - MEPSAN, Turkey, www.mepsan.com.tr
    - Petrotec Group, Portugal, www.petrotec.com
    - Scheidt & Bachmann Tubs, Croatia, www.scheidt-bachmann-tubs.hr
    - Tatsuno Corporation, Japan, www.tatsuno.co.jp
    - Tokheim (Part of Dover Fueling Solutions), United Kingdom, www.tokheim.com
    - Wayne Fueling Systems, part of Dover Fueling Solutions, UK, www.wayne.com

XIV. Advertising holder for tank body Attika
  • Multi-fix fastening device for displays / wall elements
    - are welded at a distance of three meters in floor and roof area
    - inclusion of billboards and displays
    - attaching wall coverings
    - M16 threaded hole for receiving 'Attika' brackets
  • 2 pieces for 1x end wall - Attica mounting VA (for multifix fastening device, roof)

    2x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix fastening device. Number depending on the desired occupancy of existing Multifix fastening device forehead, front, back.
    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

  • 4 pieces for each 2x end wall - Attica mounting VA (for multifix points roof)

    4x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.
    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

  • 5 pieces for front or back - attica bracket VA (for multifix points roof)

    5x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.
    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

  • 10 pieces for front and back - attica bracket VA (for multifix points roof)
    10x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.
    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

XV. Advertising holder for tank body (price per piece)
  • Facade support (substructure container cladding incl. floor fixing bolts M16x25) - (Price per piece)
Manual

Manual by letter at the owner's expense

  • Manual by letter at the owner's expense
    The operating instructions, data sheets and certificates are available in paper form delivered by letter.
Price as configured:

KCC-402-EX/EX
Fuel Station Container COMPACT 40 ft. High Cube (HC) double walled for professional applications 2-chamber version with integrated dispenser niche on the long side of the container

- made out of mild steel S 235 JR
- ISO version/dimensions CSC standard
- Heavy container frame with 8 ISO corners
- Double walled, robust, cubical shape
- Vacuum between double walls, with certified leakage detection system
- Certified acc. German DIBT: Z-38.12-312
- Designed for outdoor installation
- Volume: 95% filling height approx.: 54,000 ltr. (Customer-specific division)

Standard dimension:

- ISO 40ft. HC
- Length: 12,192 mm
- Width: 2,438 mm
- Height: 2,896 mm
- Weight: 11,800 kg (appr. without equipment, empty)

Standard Equipment

2x BG-Haube-800x1200 Hatch element
2x AM-070 Padlock number code (hatch element)
2x BG-Tür-1.4 Door 1000 x 2000 mm (electronic niche + transfer niche)
2x BG-TÜR-Magnet Wind safety device (flat grippers) magnet
2x AM-038 Lock cylinder Iseo ISR6 10/30
1x AM-039.1 3x Security key for locking system Iseo ISR6, same
1x X-S-2500-002 Niche ladder bent for niche 2500x450 mm, 8 steps
2x EX-AM-240-001 Cable penetration EX (4xM36, 1xM25)
1x BG-Blitzschutz-2 Lightning Protection EX for 20ft. and 40ft.
1x TRW-2500 Separation wall
4x L-ARB Anti-slide coating in equipment niches
210x L-A-3-ME Coating system outside Central Europe (standard) (price per mĀ²) - RAL 7032 pebble grey
2x BG-BFS-TYP1 Filling nozzle 2"/3" Diesel/petrol
2x BG-ELS-EX Ventilation system 2" EX
2x BG-GPS Vapor recovery 2" EX
2x BG-DBS-3 Filling system roof assembly 3" with tank inlet pipe
2x BG-SGS-50-2500 suction system DN50
1x FL5 Wall bracket for fire extinguisher
2x VK-MS-50 tank truck coupling 2" VK/MK
2x EX-AE-250 Level Limiter Ex's fuel GWG 81-D-Ex 200 W
2x AM-005.10 Dipstick Ex unit up to 2.500 mm length, complete
1x EX-AE-351.1 Vacuum leak detector EX
1x BGE-ZST-DB Central controls 2K Diesel-Petrol
1x AE-010-30-E Emergency shutdown system electronic niche
1x AE-010-30-EX Emergency shutdown system 1 dispensing niche EX
1x AE-010-1 Dimmer switch
1x AE-010-5 LED light L500 (electronic niche)
1x AE-010-5-T LED Light L500 (transfer niche)
1x AE-010-12 LED light L1200 (dispensing niche)
1x BG-DISP-FU-2K Dispenser foundation 2K
1x BG-E-MO-2K electronic installation 2K
1x BG-CAB-MO-2K Wiring effort material 2K
16x BG-DISP-TE Testing of the complete unit (price per hour)

Components:

- 2x Manhole DN 600
- 5x Connection flanges DN 160 with flange adapters including (per hood element)
- all required flame arresters per chamber if designed for Ex fluids
- Integrated dispenser niche centrical on the container long side for the installation of a dispenser
   - Dimensions (appr.): width: 2,000 mm, depth: 1,000 mm, height: 2,500 mm
- Electrical/functional niche to the right of the dispenser niche on the container long side with locking door,
  containing main control board and the electronic vacuum leak detector
   - Dimensions (appr.): width: 1,000 mm, depth: 500 mm, height: 2.500 mm
- Transfer filling niche on the left side of the dispenser niche on the container long side with locking door,
  containing pipes and filling fittings to connect the filling hoses of the tank truck
   - Dimensions (apppr.): width: 1,000 mm, depth: 1,000 mm, height: 2,500 mm
- Including installed coupling for tank truck hose

Corrosion protection:

inside: raw, oiled (37 m² Coating system for tank bottom pan, 145 m² coating system inside)
outside: coating L-A-3, RAL 7032 (210 m²)

Attention: Our containers are without gooseneck tunnel. Please inform the container transport company. Due to different national laws, standards and regulations it is recommended that the dispensers and payment systems are provided by the customer. Many oil companies have their own standard or have their own equipment for the electronic display. We will be glad to install and test your supplied equipment in our factory. If you like KRAMPITZ to supply the dispenser and payment system, please ask for a separate offer.

Tank Type: 2 chamber
Material: Steel
Type: high cube Fuel Station Container
Place: Outside
Wall Design: double walled