KCM-402-D/EX Fuel station container diesel/gasoline

Item no.: KCM-402-D/EX

KCM-402-D/EX
Fuel Station Container MULTI 40 ft. High Cube (HC) double walled for professional applications, 2-chamber version with integrated dispenser niche on the long side of the container

- made out of mild steel S 235 JR
- ISO version/dimensions CSC standard
- Heavy container frame with 8 ISO corners
- Double walled, robust, cubical shape
- Vacuum between double walls, with certified leakage detection system
- Certified acc. German DIBT: Z-38.12-312
- Designed for outdoor installation
- Volume: 95% filling height approx.: 10,000 ltr. gasoline / 26,300 ltr. diesel

Standard dimension:

- ISO 40ft. HC
- Length: 12,192 mm
- Width: 2,438 mm
- Height: 2,896 mm
- Weight: 10,700 kg (appr. without equipment, empty)

Category: KCM


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Delivery status: 10-12 weeks



I. Tank equipment
  • Wall box for fire extinguisher
    - Wall box lockable
    - without fire extinguisher
  • Powder fire extinguisher
    Mechanical powder fire extinguisher
  • Ventilation grille for door 400x1400 mm with fixed blades
    - can replace the use of a gas sensor
    - steel
    - incl. bird protection screen
II. Outside coating (price per m)

Please select the suitable external coating for the tank (installation site). The price includes the standard coating for Central Europe. You will find the number of m below in the description text.

  • 1 m² coating system outside - desert (price per m²) - RAL 7032 pebble grey
    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, desert)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2 Layer / intermediate layer: 2K IRON MICA
    - 3 Layer / outer layer: HS 2K-PUR coat
    - Total thickness of NDFT: 240m

  • 1 m² Coating systems outside - arctics  (price per m²) - RAL 7032 pebble grey
    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, arctic)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2 Layer / intermediate layer: 2K IRON MICA
    - 3 Layer / outer layer: HS 2K-PUR coat
    - Total thickness of NDFT: 240m

  • 1 m² Coating system outside - tropics (price per m²) - RAL 7032 pebble grey

    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, tropics)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2+3 Layer / intermediate layer: 2K IRON MICA
    - 4 Layer / outer layer: 2K-HS- coating of one layer
    - Total thickness of NDFT: 320m

  • 1 m² Coating system outside - Offshore (price per m²) - RAL 7032 pebble grey

    Multilayer color composition - External Tank -
    High-quality three-layer epoxy coating with PU finish coating on sandblasted surface.

    Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, Off Shore)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2+3 Layer / intermediate layer: 2K IRON MICA
    - 4 Layer / outer layer: 2K-HS- coating of one layer
    - Total thickness of NDFT: 320m

Coating (inside) in m

The antistatic inner coating is a corrosion protection for resistance to stress caused by media such as kerosene or other fuels with a low discharge capacity and a tendency to static charging. You will find the number of m below in the description text.

  • 1 m² Coating inside - bottom tray - for oily mediums

    Single or multi-layer color structure  - bottom tray -
    Corrosion protection for endurance because of the use of oily, non-aggressive mediums like lubricant oil, fuel oil, Diesel, Biodiesel, Petrol, or cooling- or lubricating water that dont tend to static charges

    - Coating area: complete floor and 300 mm of the walls
    - Surface preparation: Sandblasting Grit (Sa 2,5; Rz 50-65)
    - Layers 2 ceramic-composite layers
    - Total layer thickness NDFT: 500m
    remaining areas are raw
  • 1 m²  Coating - inside the tank - for oily mediums

    Single or multi-layer color structure - inside the tank -
    Corrosion protection for endurance because of the use of oily, non-aggressive mediums like lubricant oil, fuel oil, Diesel, Biodiesel, Petrol, or cooling- or lubricating water that dont tend to static charges

    - Surface preparation: Sandblasting Grit (Sa 2,5; Rz 50-65)
    - Layers: 2 ceramic-composite layers
    - Total layer thickness NDFT: 500m
  • 1 m² Coating system for tank bottom pan - antistatic

    Single- or multi layer antistatic coating - inner tank walls  -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    - Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    - Coating: 2K-Ceramic composite-coating antistatic
    - Total coating thickness NDFT: appr. 340um
  • 1 m² Coating system inside antistatic

    Single- or multi layer antistatic coating - inner tank walls -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    - Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    - Coating: 2K-Ceramic composite-coating antistatic
    - Total coating thickness NDFT: appr. 1.000 um
IV. a3 Pipe assemblies - filling

  1. 2x filling nozzles (tank truck must have its own pump for both media) standard
  2. 1x filling nozzle with motor ball valve (tank truck must have its own pump)
  3. 2x filling nozzles with motor ball valve (tank truck must have its own pump)
  4. 1x filling nozzle (medium A) - 1x transfer pump (medium B)
  5. 1x transfer pump 2K

  • Filling nozzle 2"/3" Diesel/petrol

    Filling pipe, installed inside the niche

    - equipped with mechanical butterfly-valve DN50
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - manual closing of the filling system
  • Filling nozzle 2"/3" diesel/petrol with motor-driven ball valve

    Filling pipe, installed inside the filling niche

    - equipped with motor-driven ball valve
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - with fuel-stop-system
    - the ball valve closes automatically when reaching the max. filling level inside the tank chamber
    - no overfill of tank possible if  in operation
  • Filling nozzle 2"/3" diesel/petrol with motor-driven ball valve

    Filling pipe, installed inside the filling niche

    - equipped with motor-driven ball valve
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - with fuel-stop-system
    - the ball valve closes automatically when reaching the max. filling level inside the tank chamber
    - no overfill of tank possible if  in operation
  • Filling system with transfer pump petrol 1K

    Transfer-pump system, installed in the filling niche

    - equipped with motor-driven ball valve, non-return valve and detonation protection
    - the ball valve automatically closes on reaching the max. permissable level inside the tank chamber
    - overfilling is prevented
    - single-chamber supply (a pump fills a tank chamber - gasoline)
    - for delivery vehicles without own pump 
    - with fuelstop system 
    - Emergency stop system/ON-OFF-switch required
  • Filling systems with transfer pump Diesel, 1 chamber

    For Diesel only! Filling pipe, installed in the filling niche

    - equipped with mechanical butterfly-valve 2"/3"
    - Single-chamber supply (1 pump fills one tank chamber - diesel, flowrate: 600ltr./min.) 
    - for delivery vehicles without own pump
    - without fuel stop system
    - closing the filling line manually

IV. b3 Pipe assemblies
  • Fuel recovery 
DN10
    - return line from the dispenser to the tank chamber
    - 1 x per medium
    - Fuel return DN10
    - 1x for tank chamber
  • Fuel return EX-zone

    Fuel return

    - from the dispenser into the tank chamber
    - for petrol in EX version
VI. tank truck couplings

Please select an alternative suitable tank truck coupling.

  • Tank truck coupling 3" VK/MK

    European coupling system

    - Consisting of TW father coupling DN80
    - TW mother-blind coupling Mb80.5 MS
    - Knot chain 300mm / hoes VA
  • Tank truck coupling TODO 2" (dry coupling)

    Tank truck coupling TODO 2"

    Industrial standard coupling
  • Tank truck coupling TODO 3" (dry coupling)
    • Industrial standard coupling
    • Tank truck coupling TODO 3" (dry clutch)
  • Tank truck coupling 2" CAMLOCK

    Tank truck coupling 2"

    - American coupling system
  • Tank truck coupling 3" CAMLOCK

    Tank truck coupling 3"

    - American coupling system
VII. tank chamber sensors electrical
  • Level sensor VISY-Stick 2800

    Sensor VISY-Stick for diesel and petrol up to E5

    - Probe length 2800 mm
    - Product floater diameter 43 mm
    - Material stainless steel
    - Measuring tolerance 0.5 mm
    - Principle of action: Magnetorestrictive
    - Water detection by second float
  • Evaluation unit VISY-Command 8 GUI

    Evaluation unit VISY-Command 8 GUI

    - Control cabinet: 300x300x175 mm
    - Protection class: IP 20
    - On one connection up to 3 different sensors possible
    - Up-to-date overview of the tank contents through graphical representation through integrated 7 "color touchscreen
    - with memory expansion 2 GB SD
  • Evaluation unit VISY-Command 8 WEB with remote access

    Evaluation unit VISY Command 8 WEB

    - Control cabinet: 300x300x175 mm
    - Protection class: IP20
    - with integrated web interface
    - with remote access via an encrypted and secure Internet interface
    - 7 "color touch screen and software SECON-LEV
    - (including technical documentation on USB stick)
  • ÜSI Level sensor Typ LS300EU

    Level transmitter type LS300EU

    Probe length 200 mm
    Connection: G 3/8" AG
    Material: 1.4571
    with integrated overvoltage protection
    Hazard class AI

    Delivery only!

  • Overfill protection EX
    - ATEX approval
    - Overfill protection, level sensor
    - probe length: 200 mm
    - Connection: G 3/8" AG
    - Material: 14571
    - with integrated overvoltage protection
    - 1 per EX tank chamber
VIII. electrical equipment
  • Emergency shutdown
 system
D/EX 
ON/OFF switch transfer pump D/EX 
(transfer niche)
    If filling system with transfer pump is selected, this switch group will be installed.
    (Price for both parts complete as a module.)
IX. Special equipment tank
  • Sun protection roof 40 ft.
    - avoids high temperatures inside the container caused by solar radiation on the roof
    - medium gasoline standard
    - for example: 20" (LxW) = 6m x 2.5m = 15m
    - for example: 40" (LxW) = 12m x 2,5m = 30m
  • 500 l leakage oil tank / overfill tank EX, 2K (Norway only)
    The overfill tank collects overflow from the tank chamber via the vent pipe.
XIV. Advertising holder for tank body Attika
  • 2 pieces for 1x end wall - Attica mounting VA (for multifix fastening device, roof)

    2x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix fastening device. Number depending on the desired occupancy of existing Multifix fastening device forehead, front, back.
    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

  • 4 pieces for each 2x end wall - Attica mounting VA (for multifix points roof)

    4x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.
    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

  • 7 pieces for front or back - attica bracket VA (for multifix points roof)

    7x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.
    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

  • 14 pieces for front and back - attica bracket VA (for multifix points roof)

    14x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

    Only the holders are delivered, no attica (plastic or sheet metal plates) to hold the advertising banners.

  • Multi-fix fastening device for displays / wall elements
    - are welded at a distance of three meters in floor and roof area
    - inclusion of billboards and displays
    - attaching wall coverings
    - M16 threaded hole for receiving 'Attika' brackets
XV. Advertising holder for tank body (price per piece)
  • Facade support (substructure container cladding incl. floor fixing bolts M16x25) - (Price per piece)
Manual

Manual by letter at the owner's expense

  • Manual by letter at the owner's expense
    The operating instructions, data sheets and certificates are available in paper form delivered by letter.
Price as configured:

KCM-402-D/EX
Fuel Station Container MULTI 40 ft. High Cube (HC) double walled for professional applications, 2-chamber version with integrated dispenser niche on the long side of the container

- made out of mild steel S 235 JR
- ISO version/dimensions CSC standard
- Heavy container frame with 8 ISO corners
- Double walled, robust, cubical shape
- Vacuum between double walls, with certified leakage detection system
- Certified acc. German DIBT: Z-38.12-312
- Designed for outdoor installation
- Volume: 95% filling height approx.: 10,000 ltr. gasoline / 26,300 ltr. diesel

Standard dimension:

- ISO 40ft. HC
- Length: 12,192 mm
- Width: 2,438 mm
- Height: 2,896 mm
- Weight: 10,700 kg (appr. without equipment, empty)

Standard Equipment

2x BG-Haube-800x1200 Hatch element
2x AM-070 Padlock number code (hatch element)
3x BG-Tür-1.4 Door 1000 x 2000 mm (electronic niche + transfer niche)
3x BG-TÜR-Magnet Wind safety device (flat grippers) magnet
3x AM-038 Lock cylinder Iseo ISR6 10/30
1x AM-039.1 3x Security key for locking system Iseo ISR6, same
1x X-S-2500-002 Niche ladder bent for niche 2500x450 mm, 8 steps
1x EX-AM-240-001 Cable penetration EX (4xM36, 1xM25)
1x AM-240-001 Cable penetration (4xM36, 1xM25)
1x BG-Blitzschutz-2 Lightning Protection EX for 20ft. and 40ft.
10x L-ARB Anti-slide coating in equipment niches
255x L-A-3-ME Coating system outside Central Europe (standard) - RAL 7032 pebble grey
2x BG-BFS-TYP1 Filling nozzle 2"/3" Diesel/petrol
1x ELS-DB Ventilation system 2"
1x BG-ELS-EX Ventilation system 2" EX
1x BG-GPS Vapor recovery 2" EX
2x BG-DBS-3 Filling system roof assembly 3" with tank inlet pipe
2x BG-SGS-50-2500 suction system DN50
1x FL5 Wall bracket for fire extinguisher
2x VK-MS-50 tank truck coupling 2" VK/MK
1x EX-AE-250 Level Limiter Ex's fuel GWG 81-D-Ex 200 W
1x AE-250-WA-1000 Level Limiter
1x AM-005.13 Dipstick up to 2500 mm D/UR
1x AM-005.10 Dipstick up to 2500 mm EX/KE/BE
1x AM-359 Vacuum leak detector KÜR5
1x AE-350 Vacuum leak detector Eurovac-HV (230V AC)
1x BGE-ZST-DB Central controls 2K Diesel-Petrol
1x AE-010-30-E Emergency shutdown system electronic niche
1x AE-010-30-Z Emergency shutdown system dispensing niche
1x AE-010-30-EX Emergency shutdown system dispensing niche EX
1x AE-010-1 Dimmer switch
1x AE-010-5 LED light L500 (electronic niche)
2x AE-010-5-T LED Light L500 (transfer niche)
1x AE-010-12 LED light L1200 (dispensing niche)
1x BG-DISP-FU-2K Dispenser foundation 2K
1x BG-E-MO-2K electronic installation 2K
1x BG-CAB-MO-2K Wiring effort material 2K
16x BG-DISP-TE Testing of the complete unit (price per hour)
1x BE2 Manual by download

Components:

- 2x Manhole DN 600
- 5x Connection flanges DN 160 with flange adapters including (per hood element)
- all required flame arresters per chamber if designed for Ex fluids
- Integrated dispenser niche centrical on the container long side for the installation of a dispenser
   - Dimensions (appr.): width: 2,800 mm, depth: 2,400 mm, height: 2,500 mm
- Electrical/functional niche to the right of the dispenser niche on the container long side with locking door,
  containing main control board and the electronic vacuum leak detector
   - Dimensions (appr.): width: 1,000 mm, depth: 500 mm, height: 2.500 mm
- Transfer filling niche EX) on the left side of the dispenser niche on the container long side with locking door,
  containing pipes and filling fittings to connect the filling hoses of the tank truck
   - Dimensions (apppr.): width: 1,000 mm, depth: 500 mm, height: 2,500 mm
- Transfer filling niche on the right side of the dispenser niche on the container long side with locking door,
  containing pipes and filling fittings to connect the filling hoses of the tank truck
   - Dimensions (apppr.): width: 1,000 mm, depth: 500 mm, height: 2,500 mm
- Including installed coupling for tank truck hose

Corrosion protection:

inside: raw, oiled (optional 45 m Coating system for tank bottom pan, 150 m coating system inside)
outside: coating L-A-3, RAL 7032 (255 m)

Attention: Our containers are without gooseneck tunnel. Please inform the container transport company.
Due to different national laws, standards and regulations it is recommended that the dispensers and payment systems are provided by the customer. Many oil companies have their own standard or have their own equipment for the electronic display. We will be glad to install and test your supplied equipment in our factory. If you like KRAMPITZ to supply the dispenser and payment system, please ask for a separate offer.


Tank Type: 2 chamber
Material: Steel
Type: high cube Fuel Station Container
Place: Outside
Wall Design: double walled