KCS-20-EX Fuel station container gasoline

Item no.: KCS-20-EX

KCS-20-EX Standard-Tankstellencontainer doppelwandig für einfache Anwendungen auf Betriebshöfen, im Bergbau und in der Bauindustrie

1-Kammer-Version mit Kombinationsnische in Stirnwand

  • doppelwandiger, robuster, verstärkter kubischer Körper aus Stahl S 235 JR
  • zur Lagerung von Benzin
  • vakuumlecküberwacht
  • allg. bauaufsichtliche Zulassung: Z-38.12-23
  • zur Außenaufstellung
  • Achtung: keine ISO(CSC)-Abmessungen
  • Volumen: bei 95% Füllhöhe 18.000 ltr. Benzin
  • L ges.: 6.010 mm
  • B ges.: 2.020 mm
  • H ges.: 2.400 mm
  • Gewicht: 4.000 kg

Category: KCS


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Delivery status: 14-16 weeks



I. Tank equipment
  • Hatch element
    - Hood element for container
    - 1x per tank chamber
    - mounted on the tank roof
  • Padlock number code (hatch element)
    • transport locking
    • Padlock, body made of brass, steel bracket
    • individually adjustable, 4-digit numerical code
    • spring supported bracket for better adjustment of the numerical code
  • Wind safety device (flat grippers) magnet
    - The wind safety magnet is screwed to the door leaf in the floor area
    - The steel counter bearing is welded to the tank body
    - The door leaf is held in the open position on the tank body by the magnetic force
  • 3x Security key for locking system Iseo ISR6, same
    3x Security key for locking system Iseo ISR6, same
  • Multi-fix fastening device for displays / wall elements
    - are welded at a distance of three meters in floor and roof area
    - inclusion of billboards and displays
    - attaching wall coverings
    - M16 threaded hole for receiving 'Attika' brackets
  • Niche ladder bent for niche 2000x400 mm, 6 steps
    - height 1850 mm
    - width 438 mm
    - depth: 55 mm
    - material S235
    - galvanized
    - weight: 15,1 kg
  • Cable penetration EX (4xM36, 1xM25)
    - Moisture-and airtight cable ducts
    - with Ex-certified cable glands
    - Standard: 4 units for EX
II. Outside coating (price per m²)
  • 1 m² Coating system outside - Offshore (price per m²) - RAL 7032 pebble grey

    Multilayer color composition - External Tank -
    High-quality three-layer epoxy coating with PU finish coating on sandblasted surface.

    Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, Off Shore)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2+3 Layer / intermediate layer: 2K IRON MICA
    - 4 Layer / outer layer: 2K-HS- coating of one layer
    - Total thickness of NDFT: 320µm

  • 1 m² Coating system outside - tropics (price per m²) - RAL 7032 pebble grey

    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, tropics)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2+3 Layer / intermediate layer: 2K IRON MICA
    - 4 Layer / outer layer: 2K-HS- coating of one layer
    - Total thickness of NDFT: 320µm

  • 1 m² Coating systems outside - arctics  (price per m²) - RAL 7032 pebble grey
    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, arctic)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2 Layer / intermediate layer: 2K IRON MICA
    - 3 Layer / outer layer: HS 2K-PUR coat
    - Total thickness of NDFT: 240µm

  • 1 m² coating system outside - desert (price per m²) - RAL 7032 pebble grey
    Multilayer color composition - External Tank -
    High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.

    Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, desert)

    - Surface Preparation: Sand blasting grit (Sa 2.5, Rz 25-65)
    - 1 Layer / primer: 2-component epoxy zinc-rich
    - 2 Layer / intermediate layer: 2K IRON MICA
    - 3 Layer / outer layer: HS 2K-PUR coat
    - Total thickness of NDFT: 240µm

  • 1 m² Coating system outside ? Central Europe (standard) (price per m²) - RAL 7032 pebble grey
    - Corrosion protection for medium aggressive environment - C3-medium
    - Sandblasted Grit (Sa 2,5; Rz 25-65)
    - 1. Coating layer / primer coat
    - 2K-HS-Acrylic, Alternatively (choice by KRAMPITZ)
    - 2K-HS-filling ground-ZP, 2nd coating layer
    - 2K-HS-PUR (single layer coat), Total coating thickness NDFT: 140 um
  • Anti-slide coating in equipment niches

    - Coating material mixed with coarse sand particles.
    - Creates a rough treadable surface.
    - Pro niche (transfer, dispensers, electric)

III. Inner coating (price per m²)
  • without inside coating
    raw oiled inside
  • 1 m² Coating system for tank bottom pan - antistatic

    Single- or multi layer antistatic coating - inner tank walls  -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    - Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    - Coating: 2K-Ceramic composite-coating antistatic
    - Total coating thickness NDFT: appr. 340um
  • 1 m² Coating system inside antistatic

    Single- or multi layer antistatic coating - inner tank walls -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    - Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    - Coating: 2K-Ceramic composite-coating antistatic
    - Total coating thickness NDFT: appr. 1.000 um
IV. Pipe assemblies Transfer pumps
  • Suction system 1" D

    Suction system 1" D
    - 1x per tank chamber
    The suction system consists of the suction pipe group, made of steel, with foot valve, angle valve, suction pipe

  • Filling system roof assembly 3" with tank inlet pipe
  • Filling nozzle 2"/3" Diesel/petrol

    Filling pipe, installed inside the niche

    - equipped with mechanical butterfly-valve DN50
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - manual closing of the filling system
  • Filling nozzle 2"/3" diesel/petrol with motor-driven ball valve

    Filling pipe, installed inside the filling niche

    - equipped with motor-driven ball valve
    - non-return valve and spark arrester, installed below roof-connnector-flange
    - 1x per tank chamber
    - for delivery vehicles with own filling pump
    - with fuel-stop-system
    - the ball valve closes automatically when reaching the max. filling level inside the tank chamber
    - no overfill of tank possible if  in operation
  • Filling system with transfer pump petrol 1K

    Transfer-pump system, installed in the filling niche

    - equipped with motor-driven ball valve, non-return valve and detonation protection
    - the ball valve automatically closes on reaching the max. permissable level inside the tank chamber
    - overfilling is prevented
    - single-chamber supply (a pump fills a tank chamber - gasoline)
    - for delivery vehicles without own pump 
    - with fuelstop system 
    - Emergency stop system/ON-OFF-switch required
  • Ventilation system 2" EX

    Venting pipe system with gas recovery  valve, over- and underpressure protection system and spark arrester

    • Is required when a gas recovery line is selected.
    • Venting system 2"
    • 1 x per chamber (EX only)
  • suction system DN50

    Suction system 1" D/EX
    - 1x per tank chamber

    The suction system consists of the suction pipe group, made of steel, with foot valve, angle valve, suction pipe and detonation protection DN 50
VI. tank truck couplings
  • Tank truck coupling 2" CAMLOCK

    Tank truck coupling 2"

    - American coupling system
  • Tank truck coupling TODO 2" (dry coupling)

    Tank truck coupling TODO 2"

    Industrial standard coupling
VII. Electrical tank chamber sensors
  • Dipstick up to 2.500 mm EX/KE/BE
    Dipstick up to 2.500 mm
    Medium: gasoline, jet fuel, bio-ethanol
  • Level indicator module in liter 1K

    Analysis module for the recording of the tank level.

    • Display in ltr.
    • Configuration of up to 4 switching points
    • In addition a  4 - 20 mA sensor is required
    • The 4 - 20 mA signal can also be routed to other analysis modules
    • Not required for container with PLC
  • Evaluation unit VISY-Command 8 GUI

    Evaluation unit VISY-Command 8 GUI

    - Control cabinet: 300x300x175 mm
    - Protection class: IP 20
    - On one connection up to 3 different sensors possible
    - Up-to-date overview of the tank contents through graphical representation through integrated 7 "color touchscreen
    - with memory expansion 2 GB SD
  • Level sensor VISY-Stick 2300

    Sensor VISY-Stick for diesel and petrol up to E5

    - Probe length 2300 mm
    - Product floater diameter 43 mm
    - Material stainless steel
    - Measuring tolerance 0.5 mm
    - Principle of action: Magnetorestrictive
    - Water detection by second float
  • Evaluation unit VISY-Command 8 WEB with remote access

    Evaluation unit VISY Command 8 WEB

    - Control cabinet: 300x300x175 mm
    - Protection class: IP20
    - with integrated web interface
    - with remote access via an encrypted and secure Internet interface
    - 7 "color touch screen and software SECON-LEV
    - (including technical documentation on USB stick)
  • Level sensor VISY-Stick 2800

    Sensor VISY-Stick for diesel and petrol up to E5

    - Probe length 2800 mm
    - Product floater diameter 43 mm
    - Material stainless steel
    - Measuring tolerance 0.5 mm
    - Principle of action: Magnetorestrictive
    - Water detection by second float
VIII. electrical equipment
  • Vacuum leak detector EX

    Leak detector type VLXE 330 M, 230 V and 24 V applicable

    - Voltage: 230 V
    - for diesel, petrol and ethanol containing fuels
    - VA-housing, KV8/9
    - with detonation protection
    - 8mm compression fitting
    - VA Housing, KV8/6
    - More than 2 chambers always EX, with remote signalling

    Mounted on the tank!

  • Emergency shutdown
 system
D/EX 
ON/OFF switch transfer pump D/EX 
(transfer niche)
    If filling system with transfer pump is selected, this switch group will be installed.
    (Price for both parts complete as a module.)
XI. Dispenser foundation
  • Pipe connection assembly dispensing unit 1 chamber
    The piping connection module consist of all piping from the interface of the suction piping system to the dispenser.
XII. Electrical equipment assembly
  • E-Montage 1K SMART
    - EU standard
    - in case of deviating standard, a new calculation will be carried out
  • Wiring effort material 1K SMART
XIII. Dispenser assembly
  • Installation Dispenser unit SMART
  • No dispenser assembly

    Dispenser not included, no assembly by Krampitz.

    Note: KRAMPITZ petrol station containers - equipment and supply of petrol pumps, card number systems, electronic content displays

    In our numerous international orders for gas station containers, we have the experience of significant local challenges and therefore carried out a project analysis. In the result are by peculiarities
    - climate
    - card payment systems
    - Special dispenser design
    - Special services
    - Exclusion of warranty of certain manufacturers
    Selection and procurement of dispensers for us very time consuming.

    The projects in which our customers provide dispensers, payment systems and electronic content displays, run through our production quickly and easily. As a result, our customers have no acceptance problems in their own country. Also, a simple system integration in existing gas station networks is possible. We also ask in your interest to provide the aforementioned systems. This saves additional costs and processing time.
    Many Thanks
    Your KRAMPITZ team

    We recommend the following petrol pumps manufacturers in the following list:

    - Adast Systems, a.s., Czech Republic, www.adastsystems.cz
    - Beijing Sanki Petroleum Technology Co., Ltd., China, www.sankichina.com
    - Flaco Geräte GmbH, Germany, www.flaco.de
    - FMT SWISS AG, Switzerland, www.fmtag.ch
    - Gilbarco Veeder-Root, UK, www.gilbarco.com/eu
    - Hectronic GmbH, Germany, www.hectronic.com
    - K + S Elektronik GmbH, Germany, www.k-s-elektronik.de
    - LAFON TECHNOLOGIES, France, www.lafon.fr
    - MEKSER, Turkey, www.mekser.com
    - MEPSAN, Turkey, www.mepsan.com.tr
    - Petrotec Group, Portugal, www.petrotec.com
    - Scheidt & Bachmann Tubs, Croatia, www.scheidt-bachmann-tubs.hr
    - Tatsuno Corporation, Japan, www.tatsuno.co.jp
    - Tokheim (Part of Dover Fueling Solutions), United Kingdom, www.tokheim.com
    - Wayne Fueling Systems, part of Dover Fueling Solutions, UK, www.wayne.com

XV. Advertising holder for tank body (price per piece)
  • Facade support (substructure container cladding incl. floor fixing bolts M16x25) - (Price per piece)
XVI. Test of the complete system
  • Testing of the complete unit (price per hour)
    Complete function test of the tank (not filled)
Price as configured:
KCS-20-EX Standard-Tankstellencontainer doppelwandig für einfache Anwendungen auf Betriebshöfen, im Bergbau und in der Bauindustrie

1-Kammer-Version mit Kombinationsnische in Stirnwand

  • doppelwandiger, robuster, verstärkter kubischer Körper aus Stahl S 235 JR
  • zur Lagerung von Benzin
  • vakuumlecküberwacht
  • allg. bauaufsichtliche Zulassung: Z-38.12-23
  • zur Außenaufstellung
  • Achtung: keine ISO(CSC)-Abmessungen
  • Volumen: bei 95% Füllhöhe 18.000 ltr. Benzin
  • L ges.: 6.010 mm
  • B ges.: 2.020 mm
  • H ges.: 2.400 mm
  • Gewicht: 4.000 kg

Aufstiegsleiter montiert in eine der äußeren Versteifungsnischen (siehe Anlage)

1 x Haubenelement auf Tankdach (siehe Anlage)

Abmessungen:

  • Länge: 1.200 mm
  • Breite: 800 mm
  • Höhe: 200 mm

Bestandteile:

  • Verschlusshaube
  • Domeinstieg DN 600
  • Anschlussflansche 5 x DN 160 mit Flanschadaptern
  • 1 x Entlüftungsbaugruppe 2" mit Entlüftungsarmatur Ex für Benzinkammer
  • 1 x Peilrohr mit Peilstab in Tankkammer
  • 1 x Saugrohr 1" mit Fuß- und Eckventil, Detonationssicherung

Kombinationsnische in Stirnwand zur Aufnahme von mechanischem Vakuumleckanzeiger KÜR5

optional: Zapfanlage, Tankautomat bzw. Tankanlagensteuerung

Tankwagenbefüllleitung mit Schaltarmaturen und Detonationssicherung DN 50

Abmessungen:

  • Breite: 1.000 mm
  • Tiefe: 500 mm
  • Höhe: 2.000 mm

Zusatzoption Kombinationsnische: Verschlusstür 1.850x1000 mm

Befüllleitung auf Tankdach mit Detonationssicherung DN 50 inklusive Einlaufrohr in Tankkammer 100mm über Tankboden endend

Korrosionsschutz (System für Außenaufstellung):

  • innen roh, geölt - Standard
  • Innenbeschichtung optional
  • Außen Beschichtung nach KTS-System Mitteleuropa (siehe Anlage Bilderpreisliste)
  • optional andere Beschichtungen möglich (siehe Anlage)

Die Ausrüstung siehe Bilderpreisliste in Kurzform in der Anlage. Die Zentralsteuerung besitzt keine Volumenauswertung und muss durch den Kunden parallel installiert werden (Beistellung).

Aufgrund der vielen, landestypisch unterschiedlichen Gesetze empfiehlt es sich, dass die Zapfsäulen durch die Projektierung des Kunden beigestellt werden. Viele Ölgesellschaften haben einen eigenen Standard bzw. ihre Ausrüstung für elektronische Inhaltsanzeigen. Wir montieren und testen die Beistellung gern in unserem Werk. Soll die Lieferung durch uns erfolgen, fragen Sie dies bitte gesondert an.


Material: Steel
Medium: Gasoline
Place: Outside
Wall Design: double walled
Type: Fuel Station Container