KCU-401-D Fuel station container diesel

Item number: KCU-401-DB

Fuel Station Container UNIVERSAL 40 ft. High Cube (HC), double walled, for professional applications 1-chamber version, designed to connect dispenser platforms
  • ISO version/dimensions as per CSC standard
  • Heavy container frame with 8 ISO corners
  • Double walled, robust, cubical shape, made out of mild steel S 235 JR for the storage of diesel
  • Vacuum between double walls, with certified leakage detection system
  • Certified acc. German DIBT: Z-38.12-23
  • Designed for outdoor installation
  • Standard dimension: ISO 40 ft. HC
  • Length: 12.192 mm
  • Width: 2.438 mm
  • Height: 2.896 mm
  • Weight: 11.000 kg (appr. without equipment, empty)
  • Volume: 95% filling height approx.:
    • 55.000 ltr. diesel

Category: KCU


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Delivery status: 14-16 weeks



I. Tank equipment
  • Hatch element
    - Hood element for container
    - 1x per tank chamber
    - mounted on the tank roof
  • Padlock with lock cylinder
    - 1 regular padlock per hood element with lock cylinder
    - Suitable for almost all DIN-compliant semi-cylinders (length 10/30mm)
    - The housing is made of solid brass and is equipped with a hardened bracket, which is double locked.
  • Padlock number code (hatch element)
    • transport locking
    • Padlock, body made of brass, steel bracket
    • individually adjustable, 4-digit numerical code
    • spring supported bracket for better adjustment of the numerical code
  • Door 1000 x 2000 mm (electronic niche + transfer niche)
    - Door 1000 x 2000 mm for the electric or filling niche
    - double-walled, 45mm thick and 2-sided
    - rebated door leaf
    - fire-retardant mineral wool insulation
    - Handle set, round handle
    - Gill plate top / bottom for ventilation
  • Wind safety device (flat grippers) magnet
    • The door arrester magnet is bolted to the door towards the bottom of the door.
    • The counter piece, made of steel, is welded to the tank body.
  • Lock cylinder Iseo ISR6 10/30
    • Lock cylinder is the same as Iseo ISR6 10/30
    • Standard, depending on the number of doors.
  • 3x Security key for locking system Iseo ISR6, same
    3x Security key for locking system Iseo ISR6, same
  • 5x Security key for locking system Iseo ISR6, same
    5x Security key for locking system Iseo ISR6, same
  • Multi-fix-device for fastening displays / wall elements
    - are welded at a distance of three meters in floor and roof area
    - inclusion of billboards and displays
    - attaching wall coverings
    - M16 threaded hole for receiving 'Attika' brackets
  • Niche ladder bent for niche 2500x450 mm, 8 steps
    • 1 x ladder for ascent to tank roof per tank
    • Material: steel
    • various sizes
  • Cable penetration Diesel (4xM36, 1xM25)

    Moisture-and airtight cable ducts with cable glands

    • Standard: 4 units.
    • Only for pure diesel single-chamber tank (1K).
    • From two-chamber tank (2K) always choose EX model!
II. Outside coating (price per m²)
  • 1 m² Coating system outside - Offshore (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality three-layer epoxy coating with PU finish coating on sandblasted surface.
    • Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, Off Shore)
  • 1 m² Coating system outside - tropics (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface
    • Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, tropics)
  • 1 m² Coating systems outside - arctics  (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.
    • Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, arctic)
  • 1 m² coating system outside - desert (price per m²) - RAL 7032 pebble grey
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.
    • Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, desert)
  • 1 m² Coating system outside ? Central Europe (standard) (price per m²) - RAL 7032 pebble grey
    • Multi layer coating, outer tank wall - standard Central Europe
    • High quality 2K epoxy coating on sandblasted surface.
    • Corrosion protection for medium aggressive environment - C3-medium
  • Anti-slide coating in equipment niches
    • Coating material mixed with coarse sand particles.
    • Creates a rough treadable surface.
    • Pro niche (transfer, dispensers, electric)
III. Inner coating (price per m²)
  • without inside coating
    raw oiled inside
  • 1 m² Coating system inside ? antistatic

    Single- or multi layer antistatic coating - inner tank walls -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    • Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    • Coating: 2K-Ceramic composite-coating antistatic
    • Total coating thickness NDFT: appr. 1.000 um
IV. Pipe assemblies Transfer pumps
  • Filling nozzle 2" Diesel in Hatchelement
  • Filling nozzle 2"/3" Diesel/petrol
    Filling pipe, installed inside the filling niche
    • equipped with mechanical butterfly-valve DN50
    • non-return valve and spark arrester, installed below roof-connnector-flange
    • 1x per tank chamber
    • For delivery vehicles with own filling pump
    • manual closing of the filling system
  • Filling nozzle 2"/3" diesel/petrol with motor-driven ball valve
    Filling pipe, installed inside the filling niche
    • equipped with motor-driven ball valve
    • non-return valve and spark arrester, installed below roof-connnector-flange
    • 1x per tank chamber
    • for delivery vehicles with own filling pump
    • with fuel-stop-system
    • the ball valve closes automatically when reaching the max. filling level inside the tank chamber
    • no overfill of tank possible if in operation
  • Filling systems with transfer pump Diesel, 1 chamber

    For Diesel only! Filling pipe, installed in the filling niche

    • equipped with mechanical butterfly-valve 2"/3"
    • Single-chamber supply
      - (1 pump fills one tank chamber - diesel, flowrate: 600ltr./min.) 
    • 1x per tank chamber
    • for delivery vehicles without own pump
    • without fuel stop system
    • closing the filling line manually
  • Filling systems with transfer pump and motor ball valve Diesel 1K

    For Diesel only! Installed in the filling niche

    • equipped with motor driven butterlfy valve, end cap and non-return valve
    • Single-chamber supply
      - (1 pump fills a tank chamber - diesel).
    • For delivery vehicles without own pump
    • with fuelstop system
    • Ball valve closes automatically
      - tank overflow is prevented
  • Saugsystem 2
  • Befüllsystem Dachbaugruppe 3
  • Fuel recovery 
DN10
    Flexible return line DN10 from the dispenser to the tank chamber
    • 1 x per medium
    • Fuel return DN10
    • 1x for tank chamber
  • Ventilation system 2" Diesel

    Rooftop vent system for the diesel tank chamber, consisting of a flange cover DN160 with 2" vent fitting and end cap.

    • Material: mild steel
    • Vent system 2 "
    • 1 x per chamber (diesel only)
VI. tank truck couplings
  • tank truck coupling 2" VK/MK
    European coupling system
    • Consisting of TW-male coupling DN50
    • TW-female blind coupling Mk50.3 LM
    • Node chain 200mm / hook VA
  • Tank truck coupling 3" VK/MK
    European coupling system
    • Consisting of TW father coupling DN80
    • TW mother-blind coupling Mb80.5 MS
    • Knot chain 300mm / hoes VA
  • Tank truck coupling TODO 2" (dry coupling)
    • Industrial standard coupling
    • Tank truck coupling TODO 2" (dry clutch)
  • Tank truck coupling TODO 3" (dry coupling)
    • Industrial standard coupling
    • Tank truck coupling TODO 3" (dry clutch)
  • Tank truck coupling 2" CAMLOCK
    • Tank truck coupling 2"
    • American coupling system
  • Tank truck coupling 3" CAMLOCK
    • Tank truck coupling 3",
    • American coupling system.
VII. Electrical tank chamber sensors
  • Tank chamber sensors Diesel overfilling protection
    Overfill prevention probe
    • Level Detector Type 76A
    • Probe length: 200 mm (16 mm diameter)
    • Connection: G 3/4
    • Type 76 A, probe length 200 mm
    • Connection: G 3/4 "AG
    • Standard for diesel per chamber.
  • Dipstick D unit up to 2500mm,  complete
    Dipstick (AL) 2500mm, can be shortened, with chain and lock 1.1 / 4 "
  • Level sensor VISY-Stick 2800

    Sensor VISY-Stick for diesel and petrol up to E5

    • Probe length 2800 mm
    • Product floater diameter 43 mm
    • Material stainless steel
    • Measuring tolerance 0.5 mm
    • Principle of action: Magnetorestrictive
    • Water detection by second float
  • Evaluation unit VISY-Command 8 GUI

    Evaluation unit VISY-Command 8 GUI

    • Control cabinet: 300x300x175 mm
    • Protection class: IP 20
    • On one connection up to 3 different sensors possible
    • Up-to-date overview of the tank contents through graphical representation through integrated 7 "color touchscreen
    • with memory expansion 2 GB SD
  • Evaluation unit VISY-Command 8 WEB with remote access

    Evaluation unit VISY Command 8 WEB

    • Control cabinet: 300x300x175 mm
    • Protection class: IP20
    • with integrated web interface
    • with remote access via an encrypted and secure Internet interface
    • 7 "color touch screen and software SECON-LEV
    • (including technical documentation on USB stick)
VIII. electrical equipment
  • Central controls 1K Diesel
  • Vakuum leak detector Diesel
    Leak monitoring device Type Eurovac-HV
    • Voltage: 230 V
    • with potential free contact
    • KVU-No.: 312.011.15
  • Emergency shutdown system electronic niche
    Emergency-stop system (1 x electrical niche)
  • Emergency shutdown
 system
D/EX 
ON/OFF switch transfer pump D/EX 
(transfer niche)
    If filling system with transfer pump is selected, this switch group will be installed.
    (Price for both parts complete as a module.)
  • Dimmer switch

    The dimmer switch is installed in dispenser niches and/or dispenser platforms. It automatically switches the lights on when night approaches.

    • per container with dispensing niche 1 pc.
  • LED light L500 (electronic niche)
    LED-light is installled inside the electric niche.
IX. Special equipment tank
  • Sun protection roof 40 ft.
    The sunshade cover protects the container roof from direct sun exposure. This avoids high temperatures inside the container caused by solar radiation on the roof.
  • 500 l leakage oil tank / overfill tank Diesel, 1K (Norway only)
    The overfill tank collects overflow from the tank chamber via the vent pipe.
X. Special equipment for tapping system Pipe assembly
  • Hose reel 1" 10m
    One hose reel per medium. Only for boat gas stations and mining.
    • Selection: 1 to 4
    • KCC max. 2
    • KCCG max. 2
    • KCM max. 4
    • KCUP max. 4
  • Hose reel 1
    One hose reel per medium. Only for boat gas stations and mining.
    • Selection: 1 to 4
    • KCC max. 2
    • KCCG max. 2
    • KCM max. 4
    • KCUP max. 4
  • Hose reel 1" 20m
    One hose reel per medium. Only for boat gas stations and mining.
    • Selection: 1 to 4
    • KCC max. 2
    • KCCG max. 2
    • KCM max. 4
    • KCUP max. 4
  • Hose reel 1
    One hose reel per medium. Only for boat gas stations and mining.
    • Selection: 1 to 4
    • KCC max. 2
    • KCCG max. 2
    • KCM max. 4
    • KCUP max. 4
XII. Electrical equipment assembly
  • electronic installation 1 chamber
  • Wiring effort material 1K
XIV. Advertising holder for tank body Attika
  • 2 pieces for 1x end wall - Attica mounting VA (for multifix points roof)

    2x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • 4 pieces for each 2x end wall - Attica mounting VA (for multifix points roof)

    4x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • 7 pieces for front or back - attica bracket VA (for multifix points roof)

    7x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • 14 pieces for front and back - attica bracket VA (for multifix points roof)

    14x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

XV. Advertising holder for tank body (price per piece)
  • Without wall plate brackets
  • Fassadenträger (Unterkonstruktion Containerverkleidung inkl. Bodenbefestigungsbolzen M16x25) - (Preis pro Stück)
XVI. Test of the complete system
  • Testing of the complete unit (price per hour)
    Complete function test of the tank (not filled)
Your configuration
Station Container UNIVERSAL 40 ft. High Cube (HC), double walled, for professional applications 1-chamber version, designed to connect dispenser platforms
  • ISO version/dimensions as per CSC standard
  • Heavy container frame with 8 ISO corners
  • Double walled, robust, cubical shape, made out of mild steel S 235 JR for the storage of diesel
  • Vacuum between double walls, with certified leakage detection system
  • Certified acc. German DIBT: Z-38.12-23
  • Designed for outdoor installation
  • Standard dimension: ISO 40 ft. HC
  • Length: 12.192 mm
  • Width: 2.438 mm
  • Height: 2.896 mm
  • Weight: 11.000 kg (appr. without equipment, empty)
  • Volume: 95% filling height approx.:
    • 55.000 ltr. diesel
Roof access ladder, mounted in one of the outer reinforcement profiles (see attachment) 1 x Hatch element on tank roof (see attachment) Dimensions (appr.):
  • Length: 1.200 mm
  • Width: 800 mm
  • Height: 200 mm
Components:
  • Closing latch
  • Manhole DN 600
  • Connection flanges 5 x DN 160 with flange adapters including:
    • 1 x stud 2? (inner thread) for ventilation with vent hood for diesel chamber
    • 1 x filling connection with filling pipe
    • 1 x stud 1? (inner thread) for dipstick pipe with dipstick in each tank chamber
    • 1 x suction pipe 2" with foot valve, anti-siphon valve per chamber
    • 1 x return flow pipe 2? per chamber
Electrical/functional niche on the container long side with locking door, containing main control board and the electronic vacuum leak detector: Dimensions:
  • Width: 1.000 mm
  • Depth: 1.200 mm
  • Height: 2.500 mm
Components:
  • Door with arrester
Transfer filling niche on the container long side with locking door, containing pipes and filling fittings to connect the filling hoses of the tank truck: Dimensions:
  • Width: 1.000 mm
  • Depth: 1.200 mm
  • Height: 2.500 mm
Components:
  • Door with arrester
  • Certified overfill protection with type approval for automatic tank chamber filling (optional)
  • Equipment variations (optional) with e.g. shut-off valves or transfer pumps, according to price list (see attachment)
  • Including installed coupling for tank truck hose
Filling pipe DN 80 on tank roof including inlet pipe into tank chamber down to 100 mm above tank bottom. Corrosion protection (KRAMPITZ standard system for outdoor installation):
  • Inside: unprotected, oiled
  • Outside: coating (see attachment)
  • Other coating alternatives possible as options (see attachment)
Sunshield - optional This KCU Fuel Station Container is designed to connect separate dispenser platforms. For auxiliary equipment please attend to the pictured price list the attachment.
  • Electronic level measurement via central control as option available
Due to different national laws, standards and regulations it is recommended that the dispensers and payment systems are provided by the customer. Many oil companies have their own standard or have their own equipment for the electronic display. We will be glad to install and test your supplied equipment in our factory. If you like KRAMPITZ to supply the dispenser and payment system, please ask for a separate offer. Attention: Our containers are without gooseneck tunnel. Please inform the container transport company.

Volume: 40 ft. HC
Tank Type: 1 chamber
Medium: Diesel-biodiesel
Material: Steel
Type: high cube Fuel Station Container
Place: Outside
Wall Design: double walled

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