KCU-402-DB/EX Fuel station container diesel/EX

Item number: KCU-402-DB/EX

Fuel Station Container UNIVERSAL 40 ft. High Cube (HC), double walled, for professional applications 2-chamber version, designed to connect dispenser platforms
  • ISO version/dimensions as per CSC standard
  • Heavy container frame with 8 ISO corners
  • Double walled, robust, cubical shape, made out of mild steel S 235 JR for the storage of diesel and petrol/gasoline
  • Vacuum between double walls, with certified leakage detection system
  • Certified acc. German DIBT: Z-38.12-23
  • Designed for outdoor installation
  • Standard dimension: ISO 40ft. HC
  • Length: 12.192 mm
  • Width: 2.438 mm
  • Height: 2.896 mm
  • Weight: 11.500 kg (appr. without equipment, empty)
  • Volume: 95% filling height approx.:
    • 32.000 ltr. diesel
    • 22.000 ltr petrol/gasoline

Category: KCU


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Delivery status: 10-16 weeks



I. Tank equipment
  • I. Tank equipment
    Hood element for container 1x per tank chamber mounted on the tank roof Dimensions: Length: 1.200 mm width: 800 mm height: 200 mm Ingredients: Locking cap Stop eye for fall protection 2 x pipe bushings 300 x 100 mm with blind plate Dome entry DN 600 Connection interfaces 2" 10x
  • I. Tank equipment
    1 regular padlock per hood element with lock cylinder. Suitable for almost all DIN-compliant semi-cylinders (length 10/30mm). The housing is made of solid brass and is equipped with a hardened bracket, which is double locked.
  • I. Tank equipment
    • Padlock, body made of brass,
    • steel bracket,
    • individually adjustable, 4-digit numerical code
    • spring supported bracket for better adjustment of the numerical code
  • I. Tank equipment
    Tür 1000x2000mm für die Befüll- oder Elektronische - Drückergarnitur, Rundgriff - Kiemenblech oben/unten zur Belüftung - inkl. Montage
  • I. Tank equipment
    • The door arrester magnet is bolted to the door towards the bottom of the door.
    • The counter piece, made of steel, is welded to the tank body.
  • I. Tank equipment
    • Lock cylinder is the same as Iseo ISR6 10/30
    • Standard, depending on the number of doors.
  • I. Tank equipment
    3x Security key for locking system Iseo ISR6, same
  • I. Tank equipment
    5x Security key for locking system Iseo ISR6, same
  • I. Tank equipment
    The Multifix points are welded into the floor and roof area at a distance of three meters.
  • I. Tank equipment
    • 1 x ladder for ascent to tank roof per tank.
    • Material: steel
    • various sizes
  • I. Tank equipment

    Moisture-and airtight cable ducts with Ex-certified cable glands

    • Standard: 4 units for EX
  • I. Tank equipment
    Appproved (Germany) lightning rod system to route atmospheric, electric flashes into the ground at site. Calculation, design, supply and installation of ground anchor by others.

    KRAMPITZ Standard, only for EX and for tanks with 2 or more chambers (2K).
  • I. Tank equipment
    Wall to seperate 2 chambers inside the tank
II. Outside coating (price per m²)
  • II. Outside coating (price per m²)
    • Multilayer color composition - External Tank -
    • High-quality three-layer epoxy coating with PU finish coating on sandblasted surface.
    • Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, Off Shore)
  • II. Outside coating (price per m²)
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface
    • Resistance to stress corrosion protection for C5M medium (e.g. warm and humid climate, tropics)
  • II. Outside coating (price per m²)
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.
    • Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, arctic)
  • II. Outside coating (price per m²)
    • Multilayer color composition - External Tank -
    • High-quality 2K epoxy coating, as well as PH finishing coat on sandblasted surface.
    • Resistance to stress corrosion protection for C4I medium (e.g. moderately warm climate, desert)
  • II. Outside coating (price per m²)
    • Multi layer coating, outer tank wall - standard Central Europe
    • High quality 2K epoxy coating on sandblasted surface.
    • Corrosion protection for medium aggressive environment - C3-medium
  • II. Outside coating (price per m²)
    • Coating material mixed with coarse sand particles.
    • Creates a rough treadable surface.
    • Pro niche (transfer, dispensers, electric)
III. Inner coating (price per m²)
  • III. Inner coating (price per m²)
    Innen roh geölt
  • III. Inner coating (price per m²)

    Single- or multi layer antistatic coating - inner tank walls  -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    • Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    • Coating: 2K-Ceramic composite-coating antistatic
    • Total coating thickness NDFT: appr. 340um
  • III. Inner coating (price per m²)

    Single- or multi layer antistatic coating - inner tank walls -
    Antistatic corrosion protection for media like Gasoline, Kerosine and other fuels, which conductivity is very low and tend to static loading.

    • Coating preparation: Sandblasted Grit (Sa 2,5; Rz 25-65)
    • Coating: 2K-Ceramic composite-coating antistatic
    • Total coating thickness NDFT: appr. 1.000 um
IV. Pipe assemblies Transfer pumps
  • IV. Pipe assemblies Transfer pumps
    Filling pipe, installed inside the filling niche, equipped with motor-driven ball valve, non-return valve and spark arrester. The ball valve automatically closes on reaching the max. filling level inside the tank chamber - no overfill of tank possible if  in operation.

    1 x per tank chamber. For delivery vehicles with own filling pump + own fuel-stop-system.
    (Ball valve automatically closes. Overfill of tank is prevented.)
  • IV. Pipe assemblies Transfer pumps
    Suction system 2" D/EX
    • 1 x per tank chamber
    The suction system consists of the suction tube module, made of steel, with foot valve, anti-siphon valve, suction tube and detonation protection DN50
  • IV. Pipe assemblies Transfer pumps
    Short roof assembly due to filling pipe (DN80) starts directly next to the combination niche
    • Filling system roof assembly 3" with tank inlet pipe
    • 1x for tank chamber
  • IV. Pipe assemblies Transfer pumps
    Flexible return line DN 10 from the dispenser to the tank chamber
    • 1 x per medium
    • Fuel return DN10
    • 1x for tank chamber
  • IV. Pipe assemblies Transfer pumps
  • IV. Pipe assemblies Transfer pumps
    Filling pipe, installed inside the filling niche
    • equipped with mechanical butterfly-valve DN50
    • non-return valve and spark arrester, installed below roof-connnector-flange
    • 1x per tank chamber.
    • For delivery vehicles with own filling pump. Manual closing of the filling system.
  • IV. Pipe assemblies Transfer pumps
  • IV. Pipe assemblies Transfer pumps

    Venting pipe system with gas recovery  valve, over- and underpressure protection system and spark arrester

    • Is required when a gas recovery line is selected.
    • Venting system 2"
    • 1 x per chamber (EX only)
  • IV. Pipe assemblies Transfer pumps

    The gas recovery module is installed inside the filling niche next to the tank truck coupling. The module is equipped with a mechanical butterfly valve, a non-return valve and a 2" industrial dry-coupling.

    • Gas recirculation 2"
    • 1x per chamber (EX only)
  • IV. Pipe assemblies Transfer pumps

    Rooftop vent system for the diesel tank chamber, consisting of a flange cover DN160 with 2" vent fitting and end cap.

    • Material: mild steel
    • Vent system 2 "
    • 1 x per chamber (diesel only)
VI. tank truck couplings
  • VI. tank truck couplings
    • Tank truck coupling 2"
    • American coupling system
  • VI. tank truck couplings
    • Tank truck coupling 3",
    • American coupling system.
  • VI. tank truck couplings
    European coupling system
    • Consisting of TW-male coupling DN50
    • TW-female blind coupling Mk50.3 LM
    • Node chain 200mm / hook VA
  • VI. tank truck couplings
    European coupling system
    • Consisting of TW father coupling DN80
    • TW mother-blind coupling Mb80.5 MS
    • Knot chain 300mm / hoes VA
  • VI. tank truck couplings
    • Industrial standard coupling
    • Tank truck coupling TODO 2" (dry clutch)
  • VI. tank truck couplings
    • Industrial standard coupling
    • Tank truck coupling TODO 3" (dry clutch)
VII. Tankkammersensorik elektronisch
  • VII. Tankkammersensorik elektronisch
    Dipstick (AL) 2500mm, can be shortened, with chain and lock 1.1 / 4 "
  • VII. Tankkammersensorik elektronisch
    Dipstick unit up to 2.500 mm length, Ex, can be shortened, complete
  • VII. Tankkammersensorik elektronisch
    Overfill prevention probe
    • Level Detector Type 76A
    • Probe length: 200 mm (16 mm diameter)
    • Connection: G 3/4
    • Type 76 A, probe length 200 mm
    • Connection: G 3/4 "AG
    • Standard for diesel per chamber.
  • VII. Tankkammersensorik elektronisch
    Multi function level transmitter EX
    • electronic
    • 4 - 20 mA signal
    • continous level indication
    • overfill protection
    • Vegaflex 81
      • 2000 mm,
      • G 3/4",
      • 4-20 mAh,
      • ATEX II 1G
  • VII. Tankkammersensorik elektronisch

    Analysis module for the recording of the tank level.

    • Display in ltr.
    • Configuration of up to 4 switching points
    • In addition a  4 - 20 mA sensor is required
    • The 4 - 20 mA signal can also be routed to other analysis modules
    • Not required for container with PLC
  • VII. Tankkammersensorik elektronisch

    Evaluation unit VISY-Command 8 GUI

    • Control cabinet: 300x300x175 mm
    • Protection class: IP 20
    • On one connection up to 3 different sensors possible
    • Up-to-date overview of the tank contents through graphical representation through integrated 7 "color touchscreen
    • with memory expansion 2 GB SD
  • VII. Tankkammersensorik elektronisch

    Sensor VISY-Stick for diesel and petrol up to E5

    • Probe length 2300 mm
    • Product floater diameter 43 mm
    • Material stainless steel
    • Measuring tolerance 0.5 mm
    • Principle of action: Magnetorestrictive
    • Water detection by second float
  • VII. Tankkammersensorik elektronisch

    Evaluation unit VISY Command 8 WEB

    • Control cabinet: 300x300x175 mm
    • Protection class: IP20
    • with integrated web interface
    • with remote access via an encrypted and secure Internet interface
    • 7 "color touch screen and software SECON-LEV
    • (including technical documentation on USB stick)
  • VII. Tankkammersensorik elektronisch

    Sensor VISY-Stick for diesel and petrol up to E5

    • Probe length 2800 mm
    • Product floater diameter 43 mm
    • Material stainless steel
    • Measuring tolerance 0.5 mm
    • Principle of action: Magnetorestrictive
    • Water detection by second float
VIII. electrical equipment
  • VIII. electrical equipment
    • From two-chamber always EX, with remote signaling.
    • For tanks filled with petrol/gasoline, Kerosin or AV-gas.
  • VIII. electrical equipment
  • VIII. electrical equipment
    If filling system with transfer pump is selected, this switch group will be installed.
    (Price for both parts complete as a module.)
  • VIII. electrical equipment
    Emergency-stop system (1 x electrical niche)
  • VIII. electrical equipment
    LED-light is installled inside the electric niche.
  • VIII. electrical equipment

    The dimmer switch is installed in dispenser niches and/or dispenser platforms. It automatically switches the lights on when night approaches.

    • per container with dispensing niche 1 pc.
IX. Special equipment tank
  • IX. Special equipment tank
    The overfill tank collects overflow from the tank chamber via the vent pipe.
  • IX. Special equipment tank
    The sunshade cover protects the container roof from direct sun exposure. This avoids high temperatures inside the container caused by solar radiation on the roof.
X. Special equipment for tapping system Pipe assembly
  • X. Special equipment for tapping system Pipe assembly
  • X. Special equipment for tapping system Pipe assembly
  • X. Special equipment for tapping system Pipe assembly
  • X. Special equipment for tapping system Pipe assembly
XIV. Advertising holder for tank body Attika
  • XIV. Advertising holder for tank body Attika

    2x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • XIV. Advertising holder for tank body Attika

    4x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • XIV. Advertising holder for tank body Attika

    7x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

  • XIV. Advertising holder for tank body Attika

    14x threaded rods for mounting an attic

    Threaded rod with adjustable nuts, lock nuts and depth-adjustable contact plate. For mounting an attic. Threaded rods are mounted in the upper Multifix points. Number depending on the desired occupancy of existing Multifix points forehead, front, back.

XV. Advertising holder for tank body (price per piece)
  • XV. Advertising holder for tank body (price per piece)
  • XV. Advertising holder for tank body (price per piece)
XVI. Test of the complete system
  • XVI. Test of the complete system
    Complete function test of the tank (not filled)
Your configuration
Fuel Station Container UNIVERSAL 40 ft. High Cube (HC), double walled, for professional applications 2-chamber version, designed to connect dispenser platforms
  • ISO version/dimensions as per CSC standard
  • Heavy container frame with 8 ISO corners
  • Double walled, robust, cubical shape, made out of mild steel S 235 JR for the storage of diesel and petrol/gasoline
  • Vacuum between double walls, with certified leakage detection system
  • Certified acc. German DIBT: Z-38.12-23
  • Designed for outdoor installation
  • Standard dimension: ISO 40ft. HC
  • Length: 12.192 mm
  • Width: 2.438 mm
  • Height: 2.896 mm
  • Weight: 11.500 kg (appr. without equipment, empty)
  • Volume: 95% filling height approx.:
    • 32.000 ltr. diesel
    • 22.000 ltr petrol/gasoline
Roof access ladder, mounted in one of the outer reinforcement profiles (see attachment) 1 x Partition wall (see attachment) 2 x Hatch element on tank roof (see attachment) Dimensions (appr.):
  • Length: 1.200 mm
  • Width: 800 mm
  • Height: 200 mm
Components:
  • Closing latch
  • Manhole DN 600
  • Connection flanges 5 x DN 160 with flange adapters including:
    • 1 x stud 2? (inner thread) for ventilation with vent hood for diesel chamber
    • 1 x filling connection with filling pipe
    • 1 x stud 1? (inner thread) for dipstick pipe with dipstick in each tank chamber
    • 1 x suction pipe 2" with foot valve, anti-siphon valve and flame arrester
    • 1 x return flow pipe 2? per chamber
  • 1 x stud 2? (inner thread) for ventilation with vent system Ex for petrol/gasoline chamber (outside the hatch element) on top of the roof
  • All required flame arresters per chamber if designed for Ex fluids
Electrical/functional niche on the container long side with locking door, containing main control board and the electronic vacuum leak detector: Dimensions:
  • Width: 1.000 mm
  • Depth: 1.200 mm
  • Height: 2.500 mm
Components:
  • Door with arrester
Transfer filling niche on the container long side with locking door, containing pipes and filling fittings to connect the filling hoses of the tank truck: Dimensions:
  • Width: 1.000 mm
  • Depth: 1.200 mm
  • Height: 2.500 mm
Components:
  • Door with arrester
  • Certified overfill protection with type approval for automatic tank chamber filling (optional)
  • Equipment variations (optional) with e.g. shut-off valves or transfer pumps, according to price list (see attachment)
  • Including installed coupling for tank truck hose
Filling pipe DN 80 including inlet pipe into tank chamber down to 100 mm above tank bottom for each chamber. Flame arrester in petrol/gasoline filling-, suction-, return- and breather pipe. Corrosion protection (KRAMPITZ standard system for outdoor installation):
  • Inside: unprotected, oiled
  • Outside: coating (see attachment)
  • Other coating alternatives possible as options (see attachment)
Sunshield - Standard for EX-fuels, e.g. petrol/gasoline This KCU Fuel Station Container is designed to connect separate dispenser platforms. For auxiliary equipment please attend to the pictured price list the attachment.
  • Electronic level measurement via central control as option available
Due to different national laws, standards and regulations it is recommended that the dispensers and payment systems are provided by the customer. Many oil companies have their own standard or have their own equipment for the electronic display. We will be glad to install and test your supplied equipment in our factory. If you like KRAMPITZ to supply the dispenser and payment system, please ask for a separate offer. Attention: Our containers are without gooseneck tunnel. Please inform the container transport company.

Volume: 40 ft. HC
Tank Type: 2 chamber
Material: Steel
Type: high cube Fuel Station Container
Place: Outside
Wall Design: double walled